Drawing No. EH–GE–011 // General Engineering
Thermal Expansion Calculator
Reviewed August 2026
Estimate expansion or contraction from temperature change using a large material library, with optional restrained thermal-stress screening.
What problem does this solve?
Estimate how much a bar, pipe, rail, slab or component grows or shrinks as its temperature changes. The material library includes metals, polymers, glass, ceramics, stone, composites and wood.
Inputs
Results
Background
How to interpret the model and its limitations.
For small temperature changes with a nearly constant coefficient, linear movement is ΔL = αLΔT. For an isotropic solid, area and volume coefficients are approximately 2α and 3α.
Alloys, polymer grades, wood grain direction and composite fibre direction can change thermal expansion substantially. For design work, use the supplier or code value for the actual material and temperature range.
If movement is fully prevented and the material remains elastic, thermal stress can approach EαΔT. Real systems relieve stress through flexibility, supports, joints, yielding, creep and contact movement.
Frequently asked questions
Practical questions about inputs, assumptions and interpretation.
No. The listed values are representative. Use temperature-dependent supplier data for wide temperature ranges or critical designs.
Yes for free axial movement. Piping stress and support reactions require a flexibility or code analysis.
Fully preventing thermal strain can create very large elastic stress. Real systems are normally designed to move or flex.
No. Wood is strongly anisotropic; movement across the grain is much larger than along the grain.