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Drawing No. EH–GE–011 // General Engineering

Thermal Expansion Calculator

Reviewed August 2026

Estimate expansion or contraction from temperature change using a large material library, with optional restrained thermal-stress screening.

Scope: Use representative coefficients for education and preliminary design. Verify the actual grade, orientation and temperature-dependent property before final design.

What problem does this solve?

Estimate how much a bar, pipe, rail, slab or component grows or shrinks as its temperature changes. The material library includes metals, polymers, glass, ceramics, stone, composites and wood.

1. Select materialChoose the closest material or enter your own coefficient.
2. Enter sizeUse the original length at the starting temperature.
3. Enter temperaturesThe sign of the temperature change determines expansion or contraction.
4. Read movementCheck total movement and optional restrained stress.

Inputs

Coefficients are representative room-temperature values. Real coefficients vary with grade, direction and temperature.
Used only to estimate fully restrained thermal stress, σ = EαΔT.
Enter a positive length and valid material coefficient.

Results

Temperature change
Linear strain
Length change
Final length
Area change, isotropic estimate
Fully restrained stress
The left end is held as a visual reference. The movement is magnified so expansion or contraction is easy to see; geometry is not to scale.
Original length
Final length
Movement
Temperature change

Background

How to interpret the model and its limitations.

Frequently asked questions

Practical questions about inputs, assumptions and interpretation.