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Drawing No. EH–PG–007 // Power Generation & Grid

Worked Example: BWRX-300 Water Usage

Reviewed August 2026

A worked BWRX-300 water-usage example for one approximately 300 MWe boiling-water SMR. Estimate cooling-water circulation, tower makeup, evaporation, blowdown, external withdrawal, net water consumption and liquid discharge using public GE Vernova Hitachi and TVA/NRC information, with published values kept separate from EngineerHub engineering assumptions.

Important: this is not TVA design data and is not a substitute for the Clinch River plant heat balance, vendor CWS design, water-treatment design basis, environmental permit application or approved licensing documentation. Where public values are unavailable, the page intentionally shows the assumption and lets you vary it.
Published design
870 MWt

Reactor thermal output.

Published design
~300 MWe

Net capacity to grid; GE also lists ~316 MWe gross.

Published target
95%

Lifetime capacity-factor target.

Engineering estimate
541.5 MW

Main cooling heat load at the baseline 95% allocation.

What the TVA/NRC material does—and does not—give us

The NRC confirms TVA’s single-unit Clinch River Nuclear Unit 1 construction-permit application is for the BWRX-300, with a nominal 300 MWe electrical output and 870 MWt thermal rating. The NRC project page links TVA’s PSAR Revision 1 (submitted 29 April 2026), the Final Safety Evaluation Report (25 June 2026), and the Final Supplemental EIS (6 April 2026). Public BWRX design material describes the CWS architecture and cooling options, but the readily accessible sources do not provide a finalized TVA-specific normal-operation circulating-water flow, tower makeup rate or cycles of concentration. Those quantities below are therefore calculated estimates, not quoted TVA numbers. NRC Clinch River application page ↗

Units

Estimated cooling-water assumptions

editable screening basis

GE’s public description says the reference site uses mechanical-draft cooling towers, while hybrid, dry and once-through options are also possible. TVA’s earlier Clinch River ESP environmental basis likewise used mechanical-draft evaporative cooling. The exact CRN-1 tower design values remain site-specific.

Estimated auxiliary water

non-cooling uses

The ~150 staff basis is published by GE for a single unit. The water-use rates and high-purity makeup quantities are EngineerHub estimates; replace them with project data when available.

Reuse & annualization

optional sensitivity

Baseline reuse is intentionally zero because a current TVA-specific wastewater-recovery design basis has not been verified. Raising this value shows the effect of recycling compatible blowdown/treatment wastewater to tower makeup.

Baseline water balance

normal full-power estimate
External withdrawal
Net consumption
Liquid discharge
Withdrawal intensity
at 300 MWe net
Consumption intensity
at 300 MWe net
Internal reuse
credited against tower makeup
Mass balance: calculating…

Cooling-system breakdown

mechanical-draft wet-tower case
Total heat not delivered to grid
Estimated heat to main CWS
Cooling-water circulation
Tower evaporation
Drift
Blowdown
Gross tower makeup
Cooling pretreatment raw feed

Detailed plant balance

estimated flow streams
Streamm³/hm³/day

Cycles-of-concentration sensitivity

all other assumptions held constant
CyclesTower makeup
m³/h
Withdrawal
m³/h
Discharge
m³/h

Increasing cycles reduces blowdown and withdrawal, but chemistry—not arithmetic—sets the practical maximum. Hardness, silica, chloride, sulfate, microbiology and materials all matter.

Once-through alternative

comparison only
Assumed condenser range12 °C
Estimated intake
Withdrawal intensity
Illustrative 0.1% consumptive loss

GE states the BWRX-300 can use once-through cooling where an adequately sized water body is available. This comparison is not the selected TVA Clinch River design basis.

Published design basis vs EngineerHub assumptions

traceability matters more than false precision

ParameterValue usedStatusBasis
Reactor thermal output870 MWtPublishedGE Vernova Hitachi BWRX-300 General Description; NRC Federal Register notice for TVA CRN-1.
Net electrical output300 MWePublishedGE lists ~300 MWe net to grid; NRC describes nominal 300 MWe.
Gross electrical output~316 MWePublishedGE comparison table; useful context for approximate house load.
Lifetime capacity factor95% targetPublishedGE BWRX-300 parameter table.
Single-unit O&M staffing~150 totalPublishedGE BWRX-300 parameter table.
Cooling configurationMechanical-draft wet tower baselineSite/design choiceGE reference site uses mechanical-draft towers; older TVA Clinch River ESP environmental analysis also used mechanical-draft evaporative cooling. Current CRN-1 detailed tower sizing is not asserted here.
Main CWS heat load95% of 570 MW balance = 541.5 MWEstimateTransparent allocation of total 870−300 MW plant heat not delivered to grid. Remaining 5% represents heat rejected elsewhere.
Cooling range10 °CEstimateRepresentative condenser/tower screening assumption; site-specific optimization required.
Evaporative heat fraction85%EstimateScreening assumption to separate latent and sensible tower heat rejection.
Cycles of concentration4.0EstimateRepresentative fresh-water tower basis; actual cycles depend on source-water chemistry and treatment.
Drift0.005% circulationEstimateLow-drift modern tower screening value; vendor guarantee required.
High-purity water product7 m³/hEstimateOrder-of-magnitude normal-operation allowance for cycle losses, cleanup, closed-loop makeup and laboratory/chemistry uses; not a safety inventory.

Water quality in a BWRX-300 plant

different systems need different water

Circulating water / tower makeup

Quality objective: control scaling, corrosion, fouling and biology while maximizing cycles. Track hardness/alkalinity, silica, chloride, sulfate, TDS/conductivity, suspended solids, organics and microbiology. Raw river water may require clarification/filtration, softening, membranes or chemical conditioning depending on site chemistry.

Plant Cooling Water (PCW)

Published BWRX description: PCW is a closed system that provides a barrier between plant components and the CWS. GE states that during normal operation the PCW uses pure demineralized water with no chemicals added, with chemical addition capability if needed for water-quality control.

Condensate / feedwater

Very high purity: the BWRX-300 uses full-flow condensate filtration and mixed-bed demineralization to remove corrosion products and dissolved impurities, including those introduced by condenser in-leakage. Direct-cycle BWR chemistry makes condenser integrity and impurity control especially important.

ICS and fuel-pool inventories

Controlled demineralized inventories: the isolation-condenser pool cleanup and fuel-pool cooling/cleanup systems include demineralization/filtration functions to maintain prescribed water quality. Their required safety inventories are not sized by this calculator.

Potable / sanitary

Drinking-water quality: staff potable supply must meet applicable drinking-water requirements. It should remain segregated from industrial process systems except through approved protected interfaces.

Blowdown / liquid discharge

Permit-specific: cooling-tower blowdown can contain concentrated source-water minerals and treatment chemicals. Discharge temperature, pH, TDS, metals, biocides and other parameters are governed by site permits and receiving-water requirements; there is no universal BWRX discharge specification.

Calculation method

screening equations behind the estimate

1. Heat balance

The published 870 MWt reactor output and approximately 300 MWe net output imply about 570 MW not exported as electricity at full load.

Qnon-electric = 870 − 300 = 570 MW

The baseline assigns 95% of this to the main circulating-water heat sink: 541.5 MW. This is an EngineerHub assumption, not a published TVA CWS duty.

2. Circulating-water flow

For a specified temperature rise, the model uses liquid-water sensible heat:

V̇ = Q̇ / (ρ cp ΔT)

with ρ ≈ 1000 kg/m³ and cp ≈ 4.186 kJ/kg·K. At the baseline 10 °C (18 °F) range, circulation is about 46,600 m³/h (12.9 m³/s), or about 205,000 gpm.

3. Tower evaporation

Evaporation is tied to latent heat rather than an arbitrary fraction of circulation:

E = flatent Q̇ / (ρ hfg)

with hfg ≈ 2400 kJ/kg for screening. The editable latent fraction represents the share of tower heat rejection accomplished by evaporation.

4. Blowdown and cycles

At steady state, a simple dissolved-solids balance gives:

B = E/(C−1) − D

where C is cycles of concentration and D is drift. Gross tower makeup equals evaporation + drift + blowdown.

5. Withdrawal, consumption, discharge

Withdrawal is external water entering the plant. Consumption is water not returned as liquid, dominated here by evaporation. Discharge is liquid leaving the plant boundary. Internal reuse is not counted as a new external source.

Withdrawal = Consumption + Liquid discharge

6. What PSAR review changes

The TVA PSAR is essential for safety and plant-system design, but public licensing materials do not automatically provide every commercial heat-balance or water-treatment design flow. Once TVA/GVH publish site-specific CWS duty, tower cells, basin data, makeup/blowdown rates or treatment recoveries, those values should replace the yellow “Estimate” inputs here.

Compare another plant-water case

published permit vs design-based estimate

References

primary sources first

GE Vernova Hitachi — BWRX-300 General Description, 005N9751. Current public design description. It gives 870 MWt reactor thermal output, ~300 MWe net-to-grid capacity, ~316 MWe gross electrical output, 95% target lifetime capacity factor, 10–30 MWe in-house consumption, ~150 single-unit O&M staff, CWS/PCW architecture, condensate demineralization and the reference mechanical-draft cooling-tower arrangement. Source PDF ↗
U.S. NRC — Clinch River Nuclear Site Application. Official project page for TVA’s BWRX-300 construction-permit application, including the Environmental Report, PSAR and PSAR Revision 1, Final Safety Evaluation Report and Final Supplemental EIS milestones. NRC project page ↗
U.S. NRC — July 2026 Federal Register notice for CRN-1. Identifies the single-unit BWRX-300 as nominally 300 MWe with a thermal power rating of 870 MWt and cites the current TVA application and NRC review documents. Federal Register PDF ↗
NRC/USACE — NUREG-2226, Clinch River Early Site Permit EIS (2019). Earlier site-level environmental review used mechanical-draft evaporative cooling towers as the primary heat-dissipation basis for the CRN site. It is useful site context but predates TVA’s current single-unit BWRX-300 construction-permit application, so this page does not treat its bounding plant-parameter envelope as CRN-1 design data.
IAEA NP-T-2.6 — Efficient Water Management in Water Cooled Reactors. Provides nuclear-plant water-management methods, terminology, cooling-system comparisons, cycles-of-concentration discussion and broad withdrawal/consumption ranges used as reasonableness checks. IAEA PDF ↗
U.S. DOE FEMP — Cooling Tower Management. Practical guidance on cooling-tower makeup, blowdown, cycles of concentration and use of alternative makeup sources. DOE guidance ↗

Reference status checked 21 August 2026. Where a project-specific value is not publicly verified, the calculator labels it as an estimate rather than implying it comes from TVA, NRC or GE Vernova Hitachi.